Laser Processing
At Reliant Systems, Inc., we provide high-precision motion systems for various industries, including laser processing. These stages are vital to laser processing applications, enabling the smooth and accurate movements necessary for cutting, engraving, welding, and other tasks. Industries ranging from electronics to aerospace incorporate these technologies into their production.
Featured Laser Processing Stages
LKW Series Long Travel Stages
The LKW family of long travel linear stages was developed for high payloads with very high accuracy and speed. These stages can be utilized to carry a laser head or to carry payload instead of a roll to roll type process...
Travel | 800 – 2500 mm |
Linear Accuracy | ±20.0 µm/m |
Bi-Directional Repeatability | ±0.5 µm |
RSL1000X High-Speed Long Travel Stage
The RSL1000X high-speed long travel stage was developed for a new customer to replace a linear stage in an application that was not meeting their desired performance criteria. It is well suited for applications requiring accelerations up to 2.6g and/or velocity up to 3.3 m/s...
Travel | 1000 mm |
Max Velocity | 3.3 m/s |
Bi-Directional Repeatability | ±5.0 µm |
LP300E & LP400E XY Stages
The LP300E and LP400E low-profile stages are for applications requiring aesthetics and compactness. Often used in inspection or optical metrology instruments where the stage is fully visible to the user, we have designed these stages to look as good as they perform...
Travel | 304 – 410 mm |
Linear Accuracy | ±6.0 µm |
Bi-Directional Repeatability | ±0.5 µm |
LS Series Stages
Designed with 15 mm precision linear rail guides ball screw drive, the robust LS series stages are well suited for applications requiring accelerations up to 0.5 g, high duty cycles, or having moderately heavy loads...
Travel | 50 – 400 mm |
Linear Accuracy | ±6.0 – 10.0 µm |
Bi-Directional Repeatability | ±1.0 µm |
What Is Laser Processing?
Laser processing involves using laser energy to change the shape or appearance of a material. This technique has advantages, including adapting designs and producing products without retooling. It works on metals, plastics, ceramics, and composites. A few different types include:
- Drilling
- Cutting
- Engraving
- Welding
- Surface marking
These processes use either material ablation or surface marking. Ablation removes material to a particular depth. Surface modification only alters the properties or appearance of a material.
Laser processing relies on precision for a quality output. Precise movements help deliver a superior product while minimizing scrap and rework. The result is highly consistent parts that meet the ideal dimensions needed.
The Role of Motion Control Stages in Laser Processing
Motion control stages deliver the precision needed for laser processing tasks. Their movement gives tighter control and more consistent laser spot placement for enhanced consistency, even with difficult materials and on small scales, such as when working with microscopic parts.
These stages enable accuracy and repeatability, improving consistent outputs throughout the manufacturing process.
Reliant Systems, Inc. produces precision laser processing systems. Our linear stages enable movement along a single axis for applications like straight lines, while XY stages enable engraving complex 2D shapes by moving the workpiece under a stationary laser. Rotary stages allow the precise positioning of parts for laser welding or drilling at certain angles. We also offer air bearing, Z-axis, and lift stages.
Applications of Laser Processing
Laser processing is versatile, with applications across a wide range of industries. These industries often use laser processing motion control solutions in conjunction with their laser setup. A few key sectors that use this process include:
- Automotive: This sector requires highly precise parts produced quickly with minimal variation. Motion stages position and move metal or other elements for laser processing.
- Aerospace: Precision ensures safety and reliability in aircraft parts. Lasers help cut, weld, or drill components. They work best with motion stages to control where the laser beam hits. These systems can also move the laser or part to achieve complex designs.
- Electronics: Lasers enable the processing of microscale electronics, such as cutting silicon wafers. Stages enable smooth movement for better cuts and optimal part functionality, from lifesaving medical equipment to consumer electronics.
- Medical Device Manufacturing: Laser processing is vital for producing precise components like stents, catheter marker bands, needles, and surgical tools. These parts demand micro-cuts, fine holes, and etched markings on various materials. Motion control systems provide the sub-micron accuracy needed for consistent, clean results that meet stringent standards.
Why Choose Reliant Systems, Inc. for Laser Processing Solutions?
We have designed and manufactured motion systems since 2004. Common applications include laser processing across the automotive, aerospace, and electronics industries. Our facilities include an ISO 7 cleanroom to reduce contamination risk and improve product quality. As a result, our stages serve even the most demanding tasks, such as the micromachining of semiconductors. We also offer build-to-print precision contract manufacturing for customers who need a trusted production partner for custom laser processing equipment.
Talk to Us About Your Requirements
Our team is willing to discuss your project and suggest the ideal platform for your requirements, whether that is an existing product, a custom solution, or a custom gantry system engineered for large-format laser processing applications. Contact us online to get started.
